How To Make A
Shofar
Step by step instructions, materials not included.
Reprinted with permission from The Jewish Catalogue:
A Do-It-Yourself Kit, edited by Richard Siegel, Michael Strassfeld and Susan
Strassfeld, published by the Jewish
Publication Society.
The
shofar can be made of the horn of a ram, antelope, gazelle, goat, or Rocky
Mountain goat. These hornsare not solid bone, but contain cartilage,
which can be removed. The word shofar means "hollow." The above
animals are kosher, since they have spilt hooves and chew their cud.
Rams horns can be obtained from slaughterhouses. Butcher
storeowners may be able to get them from their suppliers.
Step 1
Boil
the shofar in water for at least two hours and probably as long as five. A bit
of washing soda added to the water facilitates later cleaning. The cartilage
can be pulled out with the aid of a pick. If the horns are small, the cartilage
can be removed in about half an hour.
Step 2
With a soft wire, measure how far the hollow of the shofar
extends. Measure one inch farther on the outside and cut the tip off with a
coping saw or hacksaw. The horn should completely dry before cutting.
Step 3
Drill a 1/8”hole with an electric drill from the
sawed-off end until the bit reaches the hollow of the horn.
Step 4
Using various
bits from an electric modeling set (we use the Dremel M #2 Moto- Tool Set,
which looks like a light-weight electric hand drill comes with about 24
attachments), carve a bell-shaped mouthpiece at the end of the shofar, similar
to the one on a trumpet. Smooth the edges of the mouthpiece with the electric
model tool. The mouthpiece may require modification in size and shape for each
shofar and person. An experienced shofar-blower or trumpet player can test out
the shofars.
The electric modeling tool can also
be used to carve designs on the outer edge of the shofar as well as on the body
of the shofar. There must be no holes in the sides of the shofar and no paint
or anything added to the shofar.
Thus far we
have not been successful in reshaping the curves of the shofar. We used them as
they came naturally.
With
the electric tool, the outside and inside surfaces of the shofar can be
smoothed. We do not smooth over shofars; they are rough and uneven. However,
when blown properly, the shofars sound beautiful.